Guangzhou Bedford Electric Equipment Co., Ltd.  

Product Name: Intelligent Constant Pressure Pump Controller B603D IP20 Model NO.: B603D Brand: Bedford Trademark: BEDFORD Origin: Guangzhou, China Product Description B603SeriesIntelligent Constant PressureWater Supply ControllerWith high quality, multi-functional, low noise and strong commonality etc. characteristics, B603 multi-function energy-saving controller is suitable to full-automatic operation.Professional design based on users' needs, simplicity of operation and suitable for all kinds of applications;According to the water condition to supply constant pressure water without manual operation after parameters were set correctly;Stop running automatically when no water consumption;Alarm automatically when faults occurred;Alternate running automatically in the multiple pump system, prolong the using life of pumps.FeaturesInput &OutputInput Voltage Range: 220/380V±15%Input Frequency Range: 47~63HzOutput Voltage Range: 0~rated input voltageOutput Frequency Range: 0~50/60HzI/O FeaturesDigital Switch Input: 3inputAnalog Signal Input: AI1: 0~10V or 0~20mA input; AI2: 0~10V or 0~20mA inputRelay Output: Apair of switch OutputFunction CharacteristicsMulti-Pump Control: Can realize 1master and Max.5 auxiliaries combine workSleep Function: Sleep down when have no water consumption, to earn abetter energy savingFreeze-Proofing Function: Suitable to low temperature area, prevent pump from freezingAnti-clogging Function:Take precaution against pipe clogging and clean the pipe dirtPower On Restart: Running automatically when power onMaster Fault Shift Automatically:Keep on working when the master break downAlternate Running:Balance every pump's running time, prolong service life of the whole unit machineDay-Part Function: 3independent day-part control, up to 7day-part achieved when define separatedTwo Running Mode:Synchronous control mode, master-slave control modeTerminal Control Mode: Terminal Run/Stop,Manual/Auto Control,Electronic Contact Gauge ControlVarious of water supply Fault Alarm Function: High-Pressure, Low-Pressure, Low-Level, Transducer Error etc.As many as 22 kinds of fault protection function: Over-Current, Over-Voltage, Low-Voltage, Phase-Failure, Over-Load etc.SelectionGuideTable2.3.1B603listModel No.Rated Input Voltage (V)Input Current (A)Max. OutputCurrent(A)Motor Power (kW)B603D(B)-20011AC: 220V-15%~+15%8.24.50.75B603D(B)-200214.27.01.5B603D(B)-200323.010.02.2B603D-20013AC: 220V-15%~+15%5.04.50.75B603D-20027.77.01.5B603D-200311.010.02.2B603D(B)-200517.016.03.7B603D(B)-200721.020.05.5B603D-201031.030.07.5B603D-201543.042.011B603D-202056.055.015B603D-202571.070.018.5B603D-203081.080.022B603D-2040112.0110.030B603D-2050132.0130.037B603D-2060163.0160.045B603D-2075200.0200.055B603D(B)-40013AC:380V-15%~+15%3.42.50.75B603D(B)-40025.03.71.5B603D(B)-40035.85.02.2B603D(B)-400510.09.04.0B603D(B)-400715.013.05.5B603D(B)-401020.017.07.5B603D(B)-401526.025.011B603D(B)-402035.032.015B603D-402538.037.018.5B603D-403046.045.022B603D-404062.060.030B603D-405076.075.037B603D-406090.090.045B603D-4075105.0110.055B603D-410014015075B603D-412016017690B603D-4150210210110B603D-4180240250132B603D-4215290300160B603D-4250330340185B603D-4270370380200B603D-4300410415220B603D-4340460470250B603D-4380500520280B603D-4430580600315B603D-4470620640350INSTRUCTIONS OF PARAMETERS GROUPFunction CodeNameSetting RangeFactorySettingDescriptionBr00 Group Application Functionb00.00DebuggingPassword0~6553565535Decide by b06.09, default is 65535b00.01PressureSettingValue0.0~100.0bar3.0barSet according to the actualrequirements of userb00.02MotorRotatingDirection0~100:Forward 1:Reverseb00.03Freeze-proofing0~10Used in cold areas 0:Invalid 1:Validb00.04Anti-clogging0~10Prevention measures 0:Invalid 1:Validb00.05Anti-cloggingRotatingCycle1.0~300.0s20.0sSet the forward/reverse rotatingdirection cycle and correspondingoutput frequency(should not be higherthan the rated frequency of the pump) of anti-clogging.b00.06Anti-cloggingOutputFrequency0.00~600.00Hz15.00HzBr01 Group Application Functionb01.00High Water Pressure/Level Alarm Value0.0~100.0bar8.0barWhen pressure is higher than this preset value, the controller halts, alarms and displays HP.b01.01Low Water Pressure/Level Alarm Value0.0~100.0bar0.5barWhen pressure is lower than the preset value for alowpressurerunningtime, the controller halts,alarms and displays LPb01.02LowPressure/Level Running Time0~300s20sb01.03Minimum Freeze-proofing Frequency1.00~30.00Hz5.00HzBe valid when b00.03 was set to 1, whenever sleeps, running with the setting frequency in case offreezing.b01.04Anti-clogging FWD./REV. Dead Time0.0~3600.0s1.0sWhen anti-clogging is valid, b01.04 set the FWD./REV. transition timeb01.05Maximum Transducer Setting Range0.0~100.0bar10.0barE.g. If the rated max. range oftransducer is 10bar, b01.05 should be set to 10.0b01.06AI1 Lower Limit0.00~10.00V1.00V•Lower limit use totransducerzerosetting•Higher limit use to accordant display andtransducer pressure.•When display smaller than gauge, increase higher limit;When display greater than gauge, decrease higher limit.•When analog input is interfered,prolongfiltering time so as to increase the ability of anti-interference, but decrease thesensitivity.•Corresponding relationship oftransducerparametersetting:Figure6.1.1 Transducerparametersb01.07Corresponding Setting of AI1 Lower Limit-100.0~100.0%0.0%b01.08AI1 Higher Limit0.00~10.00V5.00Vb01.09Corresponding Setting of AI1 Higher Limit-100.0~100.0%100.0%b01.10AI1 FilteringTime0.00~10.00s0.10sb01.11AI2 Lower Limit0.00~10.00V1.00Vb01.12Corresponding Setting of AI2 Lower Limit-100.0~100.0%0.0%b01.13AI2 Higher Limit0.00~10.00V5.00Vb01.14Corresponding Setting of AI2 Higher Limit-100.0~100.0%100.0%b01.15AI2 FilteringTime0.00~10.00s0.10sb01.16Restart After Power-on0~100:invalid 1:validb01.17ControlMode0~110:Synchronous 1:Master-slaveBr02 Group Application Functionb02.00PID SourceSelection0~100:Keypad 1:Reservedb02.01PID FeedbackSource Selection0~100:AI1 1:Reservedb02.02PID OutputCharacteristics0~100:Watersupply 1:Pumpingb02.03ProportionalGain (KP)0.00~100.002.50Determining the strength of PID regulation, KPis bigger, regulation is stronger, but fluctuate easier too.b02.04Integral Coefficient(KI)0.00~10.001.00Bias between thefeedback and thegiven, determining the speed of regulation, KIis bigger, regulation is stronger.b02.05Derivative Coefficient(KD)0.00~10.000.00Variableratio between thefeedback and thegiven, KDis bigger, regulation is stronger.Be cautious use, fordifferential regulation amplifies interference of system.b02.06SamplingCycle (T)0.01~100.00s0.10sCalculating time of regulator, whenincreased, response sluggishly.b02.07PID Control Bias Limit0.0~100.0%0.0%Max.bias of PID output value corresponding to closed loop given value:Figure6.2.1 PID control curveCorresponding System Diagram of Max. Limit and Output Frequency.Properly set the value can regulate the accuracy and stability of PID system.b02.08AI1 FeedbackLost DetectingValue0.0~100.0%1.0%Transducerfaultdetectingsettingvalue, corresponding to full range(100%), when the detecting time exceedsfeedbacklost time, it is deemed as malfunction bytransducer, the system will report E022 astransducerfaultcode.b02.09AI2 FeedbackLost DetectingValue0.0~100.0%0.0%b02.10Feedback LostDetecting time0.0~3600.0s1.0sBr03 Group Application Functionb03.00Communication Address0~310200: Master controller01~05:Auxiliary controller06~31: Reservedb03.01Baud Rate Selection0~53Data of master andslavecomesinto the rate.0:1200BPS 1:2400BPS2:4800BPS 3:9600BPS4:19200BPS 5:38400BPSb03.02Data Format0~50Dataformat(paritycheck)b03.03Communication Delay Time0~200ms15msInterval ofdata responding.b03.04Communication Timeout Delay 0.0: invalid0.0~100.0s0.0sIf the interval time exceeds the setting value, the system will report E018 as fault.b03.05Communication Error Action0~100: Halt and alarm1:Don't alarm and continueb03.06Communication Response Action0~100: Responding towriteoperation1: Un-responding towriteroperationb03.07Data Transmission Time Interval0.05~2.00s0.10sEnsure the effects ofdatatransmission, long-time setting will slow downdatatransmission and short-time setting will easily make mistakes.b03.08SlaveQuantity0~500:Noneb03.09Fault Shift0~22Fault Master ShiftInvalid: Factorysetting: 2Valid: Master set as 0; Salve1 set as 1.Remarks:Faultshift demands thesalve1toconnect abackup transducer.Br04 Group Application Functionb04.00Sleeping Function0~11No consuming auto stop.0:Invalid 1:Validb04.01Sleeping WaitingTime0.0~300.0s5.0sDelay time, seconds unitb04.02Sleeping Test0.0~10.0%4.0%Water consuming test frequency rate.b04.03Wake-up Pressure Bias0.0~20.0bar0.5barDuring sleeping the wake-up pressure bias,e.g. the setting value(L)=3.0bar,bias(b04.03)=0.5bar,practical pressure (P)<L-0.5=2.5bar, the pump will restart again.b04.04Sleeping Bias0.0~1.0bar0.0barThe pressure fluctuation which allows sleepingBr05 Group Application Functionb05.00Water Level Control0~22Water level switch style,0:invalid 1:NC 2:NOb05.01Low LeverRestart Delay Time0~300min1minDelay time of restart after water level switch recover.b05.02Terminal S1S2 Control0~320:Invalid1: Electric contact controlS1-COMon: Frequency riseS2-COMon: Frequency drop2: Manual/auto controlS2-COMoff:Auto controlS2-COMon:Manual control3: Terminal run/stopS1-COMon: RunS1-COMoff: StopS2-COMoff:Auto controlS2-COMon:Manual controlb05.03Acceleration Time0.1~3600.0sModel SetThe setting timefrom zero to max.frequencyb05.04Deceleration Time0.1~3600.0sModel SetThe setting timefrom max.frequency to zerob05.05Maximum Output Frequency10.00~600.00Hz50.00HzDetermine the Acc./Dec. rateb05.06Up limit of Output Frequencyb05.07~b05.05(Maximum Frequency)50.00HzMaximum running frequencyb05.07Lower Limit of Output Frequency0.00Hz~b05.0620.00HzThe minimum running frequency of pump.b05.08Carrier Frequency1.0~15.0kHzModel SetUse to ameliorate the noise of motor and controller's interference to thesurroundings.A high carrier makes alow motor noise, but leads to abig temperature rise and interference.Should not be altered ifunnecessary.b05.09Low Pressure(LP) Restart Delay Time00~60min10minIn case oflowpressure,b05.09≠0, the controller restarts to work according to the setting time automatically, without artificial restart.b05.09=0, restart invalid.b05.10Alternating Time0.00~300.00h8.00hIn order to balance and prolong the pump service life to set the parameter,unit: hour. When the parameter is set to 0.0, it means in-execution. Operational time of master and auxiliary pump switches over according to the settingalternatingtime.Br06 Group Application Functionb06.00Running Status Display Selection0~0x1FF0x01Fbit0: Operationalfrequencybit1:The actual pressureof pump outletbit2:The setting pressureof pump outletbit3: Outputcurrentbit4:DCbusvoltagebit5:Outputvoltagebit6:Presenttimebit7:The actual pressureof pump inletbit8:Inputterminalstatusb06.01Stop Status Display Selection0~0x1FF0x00Fbit0:The setting pressureof pump outletbit1:The actual pressureof pump outletbit2:Giverfrequencybit3:DC busvoltagebit4: Inputterminalstatusbit5:Outputterminalstatusbit6:AI1inputvoltagebit7:The actual pressureof pump inletbit8: Presenttimeb06.02Keypad Display Selection0~330:Externalkeypadpriorenable1:Bothdisplayenable,onlyexternalkeypadcontrol;2:Bothdisplayenable,onlyon boardkeypadcontrol;3:Bothdisplayenable andkeypadcontrolb06.03Relay Output Selection0~500:Error orexternalfault1:Forwardrunning2:Frequencyreaching3:Stopstatus4:Lowerlimit ofoutputfrequencyreaching5:Thefrequency is not equal tozerob06.04Third Latest Fault TypeRead OnlyE000~E022Refers to chapter 9.b06.05Second Latest Fault Typeb06.06Latest Fault Typeb06.07Parameters Storage Condition0~200:Power-offstorage 1:Power-off default storage2:Invalidb06.08Accumulated Running Time0~65535hRead OnlyDisplayaccumulatedrunningtimeb06.09Set the Password of b00.000~6553565535Password set prevent user from modifying the parameters randomly, avoiding running abnormally and damages.Br07 Group Application Functionb07.00Day-part Function Selection0~300:Invalid1:Day-part A 2:Day-part Aand B3:Day-part A, B, Cb07.01Day-part AStarting Time00:00~24:0000-00Settingstartingtime andfinishingtime to 0is invalid.Pressuresetting determines the steady state value of outlet pressure.once actual pressure from inlet pipe network lower than inlet pressure lower limit, the pump stops.When regardless of the inlet water pressure, just set the lower limit as 0.b07.02Day-part APressure Setting0.0~20.0bar3.0barb07.03Day-part AFinishing Time00:00~24:0000-00b07.04AI2 Lower Limit of Day-part A0.0~20bar2.0barb07.05Day-part BStarting Time00:00~24:0000-00b07.06Day-part BPressure Setting0.0~20bar3.0barb07.07Day-part BFinishing Time00:00~24:0000-00b07.08AI2 Lower Limit of Day-part B0.0~20.0bar3.0barb07.09Day-part CStarting Time00:00~24:0000-00b07.10Day-part CPressure Setting0.0~20.0bar3.0barb07.11Day-part CFinishing Time00:00~24:0000-00b07.12AI2 Lower Limit of Day-part C0.0~20.0bar2.0barb07.13Lower Limit of Inlet Pressure0.0~100.0bar0.0barValid all day, especially for the use of taking account of inlet water pressure. Whennot needed,, set as 0.b07.14Restore Defaults0~200:No action1:Set to default2:Clear error recordsb07.15Password of GroupBr080~6553565535Br08 Group Application Functionb08.00G/P Option0~110:G model 1:P modelb08.01Motor Rated Power0.4~350kWModel SetDepend onmodel,setting parameters according to nameplate ofmotorb08.02Motor Rated Frequency0.00~600.00Hz50.00Hzb08.03Motor Rated Speed0~36000RPMModel Setb08.04Motor Rated Voltage0~460Vb08.05Motor Rated Current0.0~2000.0Ab08.06Reserved0~6553500000b08.07Set the Password ofb07.150~6553565535Modify password ofb07.15b08.08Password of Factory Parameters0~65535xxxxxDon't tryto enteror will cause abnormal operation and damages.Company Name:Guangzhou Bedford Electric Equipment Co,.Ltd.Mailing Add: Unit 3building,Fangcun Chajiao Industry Zone,Baihe Road,Liwan District,Guangzhou,ChinaTel./+86 13113061867QQ :2576364671Fax.:(020)81891390Web.:www.bedford.com.cn